Steel Plant Location: Pittsboro, IN

Pittsboro, IN
OUR FACILITIES

Engineered Bar Products Division

Pittsboro, IN

Preeminent supplier of special-bar-quality (SBQ) products

Pittsboro Indiana Facility
Applying innovation to meet unique customer needs

Our Pittsboro facility produces high-strength round steel bars and round-cornered squares. These high-alloy and special-bar-quality (SBQ) steels are employed in rotating machinery and transportation applications and in energy and marine applications.

SBQ is a category of steel bar products that are manufactured with tighter chemical, mechanical, and surface-quality controls than standard merchant bar quality (MBQ). SBQ steels are engineered for demanding, high-performance applications where consistency, strength, toughness, machinability, and defect-free structure are critical.

We also offer a wide range of bar-finishing and testing services that include straightening, turning, and polishing, plus precision saw cutting, heat treating, and non-destructive eddy-current and roto-bar testing.

Putting SBQs into action across industrial markets

The 200-acre Engineered Bar Products Division campus sits along Interstate 74 just west of Indianapolis. The mill itself is a 740,000-square-foot structure and its support facilities includes a precision sizing mill that enables the production of smaller-diameter SBQ concurrently with the production of larger-diameter SBQ. With an annual production capacity of 950,000 tons, the Engineered Bar Products Division is among the largest single-site SBQ facilities in North America.

SBQ steels are commonly used as automotive parts, such as gears, shafts, and axles, as well as in components in aerospace and defense, oil and gas, heavy equipment, and off-highway machinery.

Whether being employed to strengthen engine parts, suspension systems, bulldozer tracks, oil-drilling equipment, home-appliance components, munitions casings, or hand tools, our SBQ products are engineered to meet—and often surpass—the most exacting metallurgical and processing standards set by each individual customer, all of whom require the highest-grade carbon and alloy steel bars.


Round Bars

Round bars are most frequently used to make parts—such as gears, shafts, axles, and flywheels—for rotating machinery applications. We also engineer and produce round bars for the manufacturing of seamless pipe and tubing used in oil drilling, military, and other applications.

Round bars having diameters from 7/8" to 9" are produced in standard lengths and are available in a wide range of grades. Round-cornered squares are available in dimensions ranging from 3 to 8 inches in standard lengths. We also produce reinforcing bars No. 4 through No. 18 on a limited basis.

Round Bars
Rolling Mill No. 1
  • Rounds from 3" to 6" in most 1/16" increments
  • Rounds from 6-1/4" to 9” in most 1/4" increments
  • Lengths from 18’ to 40’

Intermediate and metric sizes can be produced provided certain minimum quantities are met.

Rolling Mill No. 2
  • 7/8”-3” rounds
  • Standard, decimal, and metric sizes
  • Lengths from 18’ to 40’
  • Precision sizing mill offering 1/2 to 1/4 ASTM tolerance
  • Lengths from 18' to 60'
Grades

Currently producing the following AISI carbon and alloy grades:

  • ASTM A36 and A572 Grade 50
  • 1000 Series Carbon
  • 1100 Series Resulfurized
  • 1215 Rephosphorized and Resulfurized Carbon, 1500 Series Carbon
  • 4000 Series Alloy, 4100 Series Alloy, 4300 Series Alloy
  • 4600 Series Alloy, 4700 Series Alloy, 4800 Series Alloy
  • 5100 Series Alloy, 8600 Series Alloy, 8700 Series Alloy, 8800 Series Alloy, 9300 Series Alloy
  • Vanadium micro alloys, resulfurized grades, bearing-quality grades, boron-treated steels
  • High-chrome grades: F2, F11, F22, F5, F9
  • Low-sulfur inclusion shape
  • Controlled grades—DI

Special and/or restricted chemistries available upon request. Heat lots may be required. Please inquire.


Finished Bars

Our 200-acre campus includes a free-standing 150,000-square-foot bar-finishing facility that offers customers a wide range of value-added services such as heat treatment, straightening, turning and polishing, bar inspection, and precision cutting. The bar-finishing facility has the capacity to process 300,000 tons of bars annually.

Finished Bars
Bar Saw Cutting

Precision Chop Saw

  • Cut length
  • (Short Pieces 1" to 18"- Typically for Forging Applications)
  • Large Saw cuts 3" to 6" RD & 3" to 4-7/16" RCS
  • Small Saw cuts 1" to 4-5/16" RD
  • Bundles are Demagnetized before running

HE&M Saw

  • Cutting Nonstandard Lengths
  • 10' to 40' Max
Bar Straightening

Medart Straightener

  • Straighten Hot Rolled Product 2-1/2" to 8.00"
  • Straighten Heat Treated Products 2-1/2" to 8.00"
  • 20' - 40' max
Bar Turning Line

Turning Line 4"

  • Turner (1.00" - 4.125" Capacity) can turn 1/16-1/8th per pass
  • Polisher
  • Rotobar Tester (Surface Defect Indication)
  • 16' to 24' length bars

Turning Line 3"

  • Turner (1.00" - 3.00" Capacity)
  • Polisher
  • Rotobar Tester (Surface Defect Indication)
  • ~130'/min
  • 16’ to 30' length bars
Bar Heat Treating
  • Three High Temperature Furnace for ALL Aspects of HT (2100F)
  • Q & T as well as Normalize Cycles
  • Two Low Temperature Furnaces for Stress Relieve and Tempering Cycles (1800F)
  • 30,000-gallon Water Quench Tank, Turbine stirred (No Additives)
  • 10' - 35' max
  • 2" minimum for Anneal and Normalize
  • 2.5" minimum for Q + T orders to be straightened
Bar Inspection

SBIL 5"

  • Nine Roll Rotary Straightener (Bronx) up to 5"RD (5" pre straightened on Medart)
  • Chamfer Units
  • Grade Verification
  • Flux Leakage Tester - Surface Defects
  • UT Tester - Surface (Shear Wave) & Internal Testing
  • Inspection equipment 1-5"RD
  • 15' to 42' length bars

SBIL 5"

  • Nine Roll Rotary Straightener (REIKA) up to 3"RD
  • Chamfer Units
  • Grade Verification
  • Flux Leakage Tester - Surface Defects
  • UT Tester - Surface (Shear Wave) & Internal Testing
  • Inspection equipment 3/4 - 3"RD
  • 14' to 50' length bars
Large-bar Inspection Line
  • Shot Blaster
  • UT Tester (Both Rounds and Squares 3.00" - 8.00")
  • 15'-40' length bars

Round-Cornered Squares

Round-cornered squares are mainly used in forging steel parts. Typically, our high-strength carbon and alloy-steel bars are custom-formulated for specific applications in heavy-construction equipment, automobiles and trucks, agricultural equipment, mining, and marine drive systems.

Round-Cornered Squares

Rolling Mill No. 1

  • 3" to 8" round-cornered squares
  • Round-cornered squares will be available in most 1/4" increments and are subject to accumulation
  • Intermediate and metric sizes can be produced provided certain minimum quantities are met. Please inquire.

Grades

Currently producing the following AISI carbon and alloy grades:

  • ASTM A36 and A572 Grade 50
  • 1000 Series Carbon
  • 1100 Series Resulfurized
  • 1215 Rephosphorized and Resulfurized Carbon, 1500 Series Carbon
  • 4000 Series Alloy, 4100 Series Alloy, 4300 Series Alloy
  • 4600 Series Alloy, 4700 Series Alloy, 4800 Series Alloy
  • 5100 Series Alloy, 8600 Series Alloy, 8700 Series Alloy, 8800 Series Alloy, 9300 Series Alloy
  • Vanadium micro alloys, resulfurized grades, bearing-quality grades, boron-treated steels
  • High-chrome grades: F2, F11, F22, F5, F9
  • Low-sulfur inclusion shape
  • Controlled grades—DI
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